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The U3V40Fx family of boost (step-up) voltage regulators are high-efficiency synchronous switching regulators that generate higher output voltages from input voltages as low as 1.3 V. (Note: minimum start-up voltage is 2.7 V; see the connections section for details.) The regulators actively limit the instantaneous input currents to 9.5 A, and the input current can typically be as high as 4.5 A for several seconds before the thermal protection activates. Input currents of around 3.5 A can typically be maintained for many minutes without triggering thermal shutdown, though the actual performance depends on the input and output voltages as well as external factors such as ambient temperature and airflow. For boost regulators, the output current equals the input current times the efficiency divided by the boost ratio of VOUT to VIN, so the more you are boosting, the lower the maximum output current will be (see the maximum continuous output current section below for performance graphs).
These regulators feature a variety of built-in protections, including cycle-by-cycle input current limiting, soft-start, programmable under-voltage lockout, output over-voltage protection, and over-temperature shutdown.
Warning: This boost regulator uses the typical topology that connects the input to the output through an inductor and diode, with nothing to completely break that current path. Therefore, the input voltage will go through to the output even when the regulator is disabled, and exposure to short circuits or other excessive loads will damage the regulator.
The U3V40x family includes five versions with fixed output voltages ranging from 5 V to 12 V.
The different versions of the board all look very similar, so the bottom silkscreen includes a blank space where you can add your own distinguishing marks or labels.
Pololu manufacture these boards in-house at Pololu's Las Vegas facility, which gives Pololu the flexibility to make these regulators with custom fixed output voltages between 2.7 V and 16 V. If you are interested in customization, please contact us.
Step-Up Voltage Regulator U3V40Fx, side view. |
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Details for item #4013
Features and specifications
Connections
The input voltage, VIN, must initially be at least 2.7 V and should not exceed the output voltage, VOUT. (If VIN is higher than VOUT, the higher input voltage will show up on the output, which is potentially dangerous for your connected load and could also damage the regulator.) Once the regulator is on, VIN can fall as low as 0.8 V and the regulator will continue to operate. However, for VIN voltages below 1.3 V, an external source must be used to supply the EN pin (with 1.3 V or more) to keep the regulator enabled.
VOUT is the regulated output voltage. The regulator’s soft-start feature gradually ramps up the VOUT voltage on start-up to limit in-rush current draw. In Pololu's testing that allowed it to start into moderately sized capacitive loads (a few hundred µF) without issue. However, the U3V40Fx regulators do not have short-circuit protection so Pololu could be damaged if exposed to output shorts or loads that draw excessive in-rush currents. Pololu do not recommend using them with super capacitors or constant current loads beyond their maximum continuous ratings.
The regulator is enabled by default: a 30 kO pull-up resistor on the board connects the EN pin to VIN. The enable pin can be driven low (under 0.4 V) to disable the regulator and put the board into a low-power state. However, please note that due to their standard boost regulator topology, the U3V40Fx family of regulators has no way of disconnecting power from the load, so the input voltage will pass directly through to VOUT when the regulator is disabled. The quiescent current draw is typically under 2 mA with no load (see the quiescent current graph below).
By adding a resistor R between EN and GND, it is possible to set a precise low-VIN cutoff threshold. The following equations show the relationship between the cutoff voltage in volts and R in kO:
Included hardware
Step-Up Voltage Regulator U3V40Fx, with included hardware. |
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The connections are labeled on the back side of the PCB and are arranged with a 0.1" spacing along the edge of the board for compatibility with solderless breadboards, connectors, and other prototyping arrangements that use a 0.1" grid. You can solder wires directly to the board or solder in either the 6×1 straight male header strip or the 6×1 right-angle male header strip that is included.
The connections for VIN and GND are duplicated allowing two header pins to be used for each connection. Note that each header pin is only rated for 3 A (6 A combined per pair), and solderless breadboards are usually not intended to handle more than a few amps.
Typical efficiency
The efficiency of a voltage regulator, defined as (Power out)/(Power in), is an important measure of its performance, especially when battery life or heat are concerns. As shown in the graphs below, the U3V40F5 regulator has an efficiency of 90% to 95% for most combinations of input voltage, output voltage, and load.
Maximum continuous output current
The maximum achievable output current is approximately proportional to the ratio of the input voltage to the output voltage. Additionally, the maximum output current can depend on other factors, including the ambient temperature, air flow, and heat sinking. The graph below shows the typical maximum continuous output currents these regulators can deliver at room temperature with no forced airflow or heat sinking.
During normal operation, this product can get hot enough to burn you. Take care when handling this product or other components connected to it.
Quiescent current
The quiescent current is the current the regulator uses just to power itself, and the graph below shows this for the different regulator versions as a function of the input voltage. The module’s EN input can be driven low to put the board into a low-power state where it typically draws about 35 µA per volt on VIN.
LC Voltage Spikes
When connecting voltage to electronic circuits, the initial rush of current can cause damaging voltage spikes that are much higher than the input voltage. In Pololu's tests with this family of regulator connected with typical power leads (~30" test clips), Pololu found that input voltages up to 11 V did not generally cause spikes high enough to damage the regulator itself, but even lower input voltages did cause spikes that could still be problematic for boost regulators operating with the input voltage close to the set output voltage, since input voltages above the set output voltage will propagate to the output and could damage circuits being powered by the regulator. An electrolytic capacitor (33 µF is a good starting point) can be added close to the regulator between VIN and GND to help suppress these spikes.
More information about LC spikes can be found in Pololu's application note, Understanding Destructive LC Voltage Spikes.
Dimensions
Size: | 0.6" × 0.6" × 0.22"1 |
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Weight: | 1.5 g1 |
General specifications
Minimum operating voltage: | 1.3 V2 |
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Maximum operating voltage: | 6 V |
Maximum input current: | 9.5 A3 |
Output voltage: | 6 V |
Reverse voltage protection?: | N |
Identifying markings
PCB dev codes: | reg28a |
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Other PCB markings: | 0J13554 |
Notes:
File downloads
Dimension diagram of the U3V40Fx Step-Up Voltage Regulator (189k pdf)
3D model of the U3V40Fx Step-Up Voltage Regulator (4MB step)
Drill guide for the Pololu U3V40Fx family of step-up voltage regulators (20k dxf)
This DXF drawing shows the locations of all of the board’s holes.
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